Specifically, the Industrial PhD with BAE Systems will focus on the challenging field of heavy manufacturing, developing AI and sensor-enabled robotic advancements to automate the welding process. The research will focus on the development of sophisticated algorithms for efficient placement and alignment of coupons prior welding, preparation of components, robotic path-panning algorithms free of collisions and singularities and automation of welding process facilitating adaptive control and the dynamic adaption of welding paths to compensate for deviations. The research will take into account thermal phenomena and material behaviour, pushing the boundaries of process control, sensor design, and data interpretation in constrained and harsh environments.

The research work will also involve the adaption of weld bead paths (e.g., start, stop, work angle adjustment) to optimize weld deposition and component repair, aiming for maximum flexibility in industrial applications. The outcomes of this research will be directly translated and implemented in the industrial marine activities of BAE Systems along with a 3-months placement on the Industrial’s partner premises.

Research Environment

You will be based in the newly established £2.1M Sensor Enabled Automation & Control Hub (SEARCH) laboratory, collaborating with a team of over 40 researchers and PhD students. The lab is equipped with state-of-the-art sensors, industrial robotics, and welding technology. Nonetheless, you will benefit from BAE Systems’ “in-kind” support through data provision and Industrial co-supervision for the 4-year period.

Beyond the technical research, you will have access to industrial technical training courses, including LabVIEW Real-Time Programming, KUKA Advanced Robot Programming, and Ultrasonics. Additionally, the University’s Research Development Program (RDP) will support skill development in key areas such as presentations, conferences, and journal writing.

Further information

The project is due to start later than 1 October 2025, preferably. If we find a suitable candidate (following the interview), the vacancy will be closed for further applications. For this reason, we encourage you to apply as soon as possible.